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Global Beverage Manufacturer Boosts Production with Help from ZPI
Executive Summary
The North American division of a global ready-to-drink-beverage manufacturer began using ZPI’s Monitor & Report in 1999 on a single production line in a single facility. By mid-2021 Monitor & Report had been implemented and was actively used on over seventy (70+) production lines in over twenty (20+) filling facilities.
Expanded implementation and use of Monitor & Report over a 20+ period was based on four key benefits realized by the customer:
- Sustainable, Overall Equipment Effectiveness (OEE) filling line performance improvements ranging from 8 – 15% per production line
- Several thousand hours a year in time savings at the plant, regional & corporate levels
- Seamless data aggregation, transmission and integration with widely-used, centralized data visualization software systems
- Strong collaboration between customer and ZPI project teams produced a wide range of system upgrades and new capabilities that made Monitor & Report the data collection and reporting system of choice for this customer
Case Study Background
This case study summarizes a relationship and successful customer-supplier partnership that began with a single ZPI installation on one production line in a RTD beverage bottling facility.
Since 1999 the relationship has grown and evolved based on the value delivered by ZPI’s Monitor & Report production line data collection and reporting system and by strong customer-ZPI collaboration.
As additional production lines and additional filling locations adopted ZPI Monitor & Report the collaborative relationship focused on constantly improving existing capabilities and adding new capabilities including custom features to meet the needs of a rapidly evolving business.
Based on the value created by Monitor & Report, and on the strength of the partnership, the customer will be implementing and standardizing on Monitor & Report throughout its North American production network.
Case Study Overview
This case study summarizes a relationship and successful customer-supplier partnership that began in 1999 with a single ZPI installation in a single RTD beverage facility.
The case study spans a twenty-plus year relationship which continues to grow so it has been written in three parts in order to best focus on the impacts most valuable to the customer:
PART I: FILLING LINE PRODUCTIVITY IMPROVEMENTS
PART II: TIME SAVINGS AT THE PLANT, REGIONAL & CORPORATE LEVELS
PART III: EXPANDED, SEAMLESS ACCESS TO PRODUCTION LINE AND OPERATIONS DATA THROUGHOUT A GLOBAL BUSINESS
Download Case Study
To read the rest of this case study on ZPI's Monitor and Report product, please download this file.
Otherwise, you might be interested in more information on OEE implementation.